The Challenge

One of the global leaders in medical device manufacturing with operations spanning vascular intervention, orthopedics, diagnostics, and endo-surgery faced critical supply chain challenges that threatened operational efficiency:

  • Forecasting Limitations: Inaccurate demand predictions leading to planning inefficiencies
  • Order Management Complexity: Inability to prioritize and fulfill orders strategically
  • Inventory Imbalances: Persistent stock shortages alongside excessive obsolete inventory
  • Siloed Operations: Fragmented data systems preventing cross-departmental coordination
  • Extended Lead Times: Procurement and production scheduling inefficiencies

How GenXAI transformed the supply chain solutioning

Our team implemented a tailored Anaplan solution designed specifically for the medical device industry's unique requirements:

Intelligent Demand Forecasting

  • Deployed specialized statistical algorithms calibrated for medical device demand patterns
  • Integrated automated outlier detection and correction mechanisms
  • Established real-time data flows across international business units

Dynamic Production Optimization

  • Created automated production schedules synchronized with demand signals
  • Developed multi-scenario planning capabilities for critical resource allocation
  • Implemented ATP calculations enabling strategic order prioritization

End-to-End Supply Chain Visibility

  • Designed real-time inventory tracking across global facilities
  • Established data-driven replenishment protocols for critical components
  • Created centralized procurement coordination platform

Critical KPIs Impact:

The implementation delivered substantial, quantifiable improvements:

  • Forecast Accuracy: Increased by 32% across product categories
  • Inventory Optimization: Reduced obsolete stock by 41% while improving fill rates
  • Production Efficiency: Decreased scheduling conflicts by 65%
  • Lead Time Reduction: Shortened procurement cycles by 28%
  • Financial Impact: Managed $400M+ in annual revenue with improved efficiency

Enterprise-Scale Impact

The solution now successfully manages:

  • 10,000+ SKUs across the product portfolio
  • 3M+ annual sales transactions
  • 100+ global manufacturing and distribution locations

The GenXAI Value Proposition

Our specialized expertise in medical device supply chains allowed us to:

  • Address industry-specific compliance requirements
  • Configure Anaplan to handle complex product lifecycles
  • Integrate with existing medical device manufacturing systems
  • Provide ongoing optimization as market conditions evolve

Ready to transform your healthcare supply chain? Contact GenXAI today to discover how our Anaplan expertise can deliver measurable results for your organization.

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